AGS-Engineering inopa mainjiniya ekutsigira masevhisi ekuvandudza prototypes, samples, mock-ups, prototype magungano, demos. Bazi redu rekugadzira AGS-TECH, Inc.http://www.agstech.net) inogadzira prototypes yako kana iwe uchidawo kuti iitwe uye kutumirwa kwauri. Nekudaro kana iwe uchingoda chete kuti isu tigadzire uye nekuvandudza iyo prototype, izvo zvinogamuchirwa zvachose. Kunze kwehunyanzvi hwekugadzira, kusimudzira uye kugadzira prototypes, isu tinopawo akasiyana masevhisi akakosha ane chekuita neprototype rutsigiro uye kuvandudzwa kwechigadzirwa. Pfupiso pfupi yemasevhisi edu makuru mune prototype rutsigiro ndeiyi:

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• Concept Development & Brainstorming

• Yekutanga Ongororo (tekinoroji uye / kana bhizinesi sezvaunoda)

• Mitemo & Mitemo Yekutarisa Kutevedza uye Simbiso

• Patents kutsvaga & Patent application

• Market Analysis & Value Analysis & Cost Estimates

• Dhizaini kurongeka kwebasa uye kugadzirira dhizaini, zvirongwa uye zvakatemwa

• 2D kana 3D kudhirowa kwekutanga dhizaini yakatarwa, 3D yakaongororwa data

• Magetsi & Electronic Layout

• Instrumentation Schematics

• Nzira uye yakaoma chikamu nomenclature

• Finite Element Analysis (FEA)

• Dhizaini Yekugadzira (DFM)

• Yakasiyana-siyana yeSimulation Techniques, Numerical Simulations

• Kusarudzwa kweOff-Sherufu uye Tsika Yakagadzirwa Zvikamu uye Zvishandiso

• Kushivirira (GD&T)

• Kudhinda kwe3D Kushandisa Zvishandiso Zvakasiyana-siyana uye Zvishandiso & Kuwedzera Kugadzira

• Rapid Prototyping uchishandisa akasiyana Zvishandiso uye Zvishandiso

• Rapid Sheet Metal Kugadzira

• Kurumidza Machining, Extrusion, Casting, Forging

• Rapid Molding uchishandisa Zvisingadhuri Molds Made of Aluminium

• Rapid Assembly

• Kuedza (maitiro akajairwa uye tsika yekuvandudza bvunzo)

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Tinoda kuunza mamwe makuru matekiniki anoshandiswa mukuwedzera uye nekukurumidza kugadzira, prototype kusimudzira, kuti iwe ugone kuita zvirinani sarudzo. Mumakore achangopfuura, kwave nekuwedzera kwekuda kweRapid Manufacturing uye Rapid Prototyping. Aya maitiro anogona zvakare kunzi seDesktop Manufacturing kana Yemahara-Form Fabrication. Chaizvoizvo yakasimba yemuviri modhi yechikamu inogadzirwa zvakananga kubva kune matatu dimensional CAD kudhirowa. Mazwi okuti Additive Manufacturing rinoshandiswa kuhunyanzvi hwatinovaka zvidimbu muzvidimbu. Tichishandisa yakabatanidzwa komputa-inotyairwa hardware uye software isu tinoita yekuwedzera kugadzira. Yedu inonyanya kufarirwa yekukurumidza prototyping uye kugadzira matekiniki ndeaya:

 

• STEREOLITHOGRAPHY

• POLYJET

• FUSED-DEPOSITION MODELING

• SARUDZA LASER SINTERING

• ELECTRON BEAM KUNYUKA

• MATATU-DIMENSIONAL PRINTING

• KUGADZIRIRA KUNJA

• RAPID TOOLING.

 

Tinokurudzira kuti tinya pano kutiDhawunirodha yedu Schematic Illustrations yeAdditive Manufacturing uye Rapid Manufacturing Matanhone AGS-TECH Inc. Izvi zvichakubatsira kuti unzwisise zviri nani ruzivo rwatiri kukupa pazasi.

 

Rapid prototyping inotipa mabhenefiti anotevera:

 

1. Iyo yekufungidzira chigadzirwa dhizaini inoonekwa kubva kwakasiyana makona pane yekutarisa uchishandisa 3D / CAD system.

2. Prototypes kubva kune nonmetallic uye simbi zvinhu zvinogadzirwa uye kudzidza kubva kune inoshanda, tekinoroji uye aesthetic zvinhu.

3. Mutengo wakaderera prototyping munguva pfupi kwazvo unoitwa. Kugadzirwa kwekuwedzera kunogona kufananidzwa nekuvakwa kwechingwa nechingwa nekurongedza uye kubatanidza zvidimbu zveumwe neumwe pamusoro peumwe neumwe. Mune mamwe mazwi, chigadzirwa chinogadzirwa chidimbu nechidimbu, kana dhizaini nedhizari yakaiswa pane imwe neimwe. Zvikamu zvizhinji zvinogona kugadzirwa mukati memaawa. Iyo tekinoroji yakanaka kana zvikamu zvichidikanwa nekukurumidza kana huwandu hunodiwa hushoma uye kugadzira mold nekushandisa kunodhura zvakanyanya uye kutora nguva. Zvakadaro mutengo wechikamu chimwe nechimwe unodhura nekuda kwekudhura kwezvinhu.

 

Makuru eRapid Prototyping matekiniki anoshandiswa ndeaya:

 

• STEREOLITHOGRAPHY: Iyi nzira zvakare yakapfupikiswa seSTL, yakavakirwa pakurapa uye kuomeswa kwemvura photopolymer kuita chimwe chimiro nekutarisa laser beam pairi. Iyo laser polymerizes iyo photopolymer uye inorapa. Nekutarisa UV laser beam zvinoenderana neyakarongwa chimiro pamwe nepamusoro peiyo photopolymer musanganiswa chikamu chinogadzirwa kubva pasi kumusoro muzvidimbu zvega zvakasimudzwa pamusoro peumwe neumwe. Kuongorora kweiyo laser nzvimbo kunodzokororwa kakawanda kuti uwane majeometri akarongwa muhurongwa. Mushure mokunge chikamu chacho chakanyatsogadzirwa, chinobviswa kubva papuratifomu, chakavharwa uye kucheneswa ultrasonically uye newaini yekugezera. Tevere, inoratidzirwa kune UV irradiation kwemaawa mashoma kuti ive nechokwadi chekuti polymer yanyatsopora uye kuoma. Kupfupisa maitiro, chikuva chakanyudzwa mumusanganiswa wephotopolymer uye UV laser beam inodzorwa uye inofambiswa kuburikidza neservo-control system zvinoenderana tp chimiro chechikamu chinodiwa uye chikamu chinowanikwa nekutora mufananidzo wepolymer layer. Izvo zviyero zvakanyanya zvechikamu chakagadzirwa zvinotemerwa nemidziyo yesterolithography.

 

 

• POLYJET: Zvakafanana nekudhinda inkjet, mupolyjet tine misoro misere inodhinda inoisa photopolymer patireyi yekuvaka. Chiedza cheUltraviolet chakaiswa padivi pejeti chinobva charapa nekuomesa imwe neimwe. Zvinhu zviviri zvinoshandiswa mu polyjet. Chinhu chekutanga ndechekugadzira iyo chaiyo modhi. Chechipiri zvinhu, gel-like resin inoshandiswa kutsigira. Zvese zviri zviviri zvinhu izvi zvakaiswa layer ne layer uye panguva imwe chete inorapwa. Mushure mekupedzwa kwemuenzaniso, zvinhu zvekutsigira zvinobviswa neine aqueous solution. Resins inoshandiswa yakafanana nestereolithography (STL). Iyo polyjet ine zvinotevera zvakanakira pane stereolithography: 1.) Hapana chikonzero chekuchenesa zvikamu. 2.) Hapana kudiwa postprocess kurapa 3.) Diki layer ukobvu zvinogoneka uye nokudaro tinowana sarudzo iri nani uye tinokwanisa kugadzira zvikamu zvakanakisa.

 

 

• FUSED DEPOSITION MODELING: Yakapfupikiswa seFDM, nzira iyi inoshandisa robhoti-inodzorwa extruder musoro unofamba munheyo mbiri nzira pamusoro petafura. Tambo inodzikiswa uye inosimudzwa sezvinodiwa. Kubva pamuromo wekufa kunopisa pamusoro, iyo thermoplastic filament inoburitswa uye yekutanga layer inoiswa panheyo yefuro. Izvi zvinoitwa nemusoro weextruder unotevera nzira yakafanotemerwa. Mushure mekutanga kwekutanga, tafura inodzikiswa uye zvikamu zvinotevera zvinoiswa pamusoro peumwe neumwe. Dzimwe nguva pakugadzira chikamu chakaoma, zvimiro zvekutsigira zvinodikanwa kuitira kuti deposition ienderere mberi mune mamwe maitiro. Muzviitiko izvi, chinhu chekutsigira chinokwidziridzwa nekashongedzero kadiki diki yefilament pane dhizaini kuitira kuti ive isina kusimba pane iyo muenzaniso zvinhu. Aya masangano ekutsigira anogona gare gare kunyungudutswa kana kuputswa mushure mekupedzwa kwechikamu. Iyo extruder die dimensions inotarisisa ukobvu hweiyo extruded layer. Iyo FDM process inogadzira zvikamu zvine nzvimbo dzakatsikwa pane oblique ekunze ndege. Kana kushata uku kusingabvumirwe, kemikari vapor polishing kana mudziyo unopisa unogona kushandiswa kutsvedzerera izvi. Kunyangwe wakisi yekupukuta inowanikwa sechinhu chekuputira kubvisa matanho aya uye kuwana zvine musoro kushivirira kwejometri.

 

 

• SARUDZA LASER SINTERING: Yakapfupikiswa seSLS, maitiro acho anobva pakunyura kwepolymer, ceramic kana simbi hupfu zvakasarudzwa kuita chinhu. Pazasi pekamuri yekugadzira ine masilinda maviri: Chikamu-kuvaka humburumbira uye cylinder yehupfu. Iyo yekutanga inodzikiswa nekuwedzera kune iyo sintered chikamu chiri kuumbwa uye chekupedzisira chinosimudzwa nekuwedzera kuti chipe hupfu kune chikamu-kuvaka humburumbira kuburikidza neroller mechanism. Chekutanga hutete hwakatsetseka hwehupfu hunoiswa muchikamu-yekuvaka silinda, ipapo danda re laser rinotariswa pane iyo danda, kutsvaga uye kunyunguduka / kunyungudika chimwe chikamu chemuchinjiko, icho chinobva chasimbiswa kuita chakasimba. Iyo hupfu munzvimbo dzisina kurohwa nelaser beam inoramba yakasununguka asi ichiri kutsigira chikamu chakasimba. Ipapo imwe nhanho yehupfu inoiswa uye maitiro anodzokororwa kakawanda kuti awane chikamu. Pakupedzisira, iyo yakasununguka poda particles inozununguswa. Zvese izvi zvinoitwa nekombuta-yekudzora kombiyuta uchishandisa mirairo inogadzirwa ne3D CAD chirongwa chechikamu chiri kugadzirwa. Zvinhu zvakasiyana-siyana zvakaita semapolymers (ABS, PVC, polyester ... nezvimwewo), wakisi, simbi uye ceramics ane mapolymer binder akakodzera anogona kuiswa.

 

 

• ELECTRON-BEAM KUNYUKA: Zvakafanana nekusarudza laser sintering, asi kushandisa erekitironi danda kunyungudutsa titanium kana cobalt chrome hupfu kugadzira prototypes muvacuum. Zvimwe zviitiko zvakaitwa kuita maitiro aya pamasimbi asina tsvina, aruminiyamu nemhangura alloys. Kana simba rekuneta rezvikamu zvakagadzirwa richida kuwedzerwa, isu tinoshandisa inopisa isostatic kudzvanya kunotevera kugadzira chikamu seyechipiri maitiro.

 

 

• ZVITATU-DIMENSIONAL PRINTING: Zvakare zvinomiririrwa ne3DP, muhunyanzvi uhu musoro wekudhinda unoisa inorganic binder pane layer yeisingave yemetallic kana metallic poda. Piston inotakura mubhedha wehupfu inodzikiswa zvishoma nezvishoma uye padanho rega rega binder inoiswa layer by layer uye yakasanganiswa nebhainda. Zvishandiso zvehupfu zvinoshandiswa mapolymers anosanganiswa uye mafiber, foundry jecha, simbi. Tichishandisa misoro yebhainda yakasiyana panguva imwe chete uye mabhainda emavara akasiyana tinogona kuwana mavara akasiyana. Maitirwo acho akafanana nekudhinda inkjet asi pachinzvimbo chekuti tiwane pepa rine ruvara tinowana chinhu chine ruvara chine mativi matatu. Zvikamu zvinogadzirwa zvinogona kunge zvine porous uye saka zvingada sintering uye simbi kupinda mukati kuti iwedzere kuwanda kwayo uye simba. Sintering ichapisa bhainda uye kusanganisa hupfu hwesimbi pamwechete. Simbi dzakadai simbi isina tsvina, aluminium, titanium inogona kushandiswa kugadzira zvikamu uye sezvinhu zvekupinza isu tinowanzo shandisa mhangura nebhuronzi. Runako rwemaitiro aya ndeokuti kunyange magungano akaoma uye anofamba anogona kugadzirwa nekukurumidza. Semuenzaniso gungano regiya, chipanera sechombo chinogona kugadzirwa uye chichava nezvikamu zvinofamba uye zvinotenderedza zvakagadzirira kushandiswa. Zvikamu zvakasiyana zvegungano zvinogona kugadzirwa nemavara akasiyana uye zvese kamwechete.

 

 

• DIRECT MANUFACTURING uye RAPID TOOLING: Kunze kwekuongorora kwedhizaini, kugadzirisa matambudziko tinoshandisa kukurumidza prototyping kugadzira zvakananga zvigadzirwa kana kuisa zvakananga muzvigadzirwa. Mune mamwe mazwi, kukurumidza prototyping inogona kuiswa mumaitiro akajairwa kuita kuti ive nani uye awedzere kukwikwidza. Semuenzaniso, kukurumidza prototyping inogona kugadzira mapatani uye mold. Mapeteni ekunyunguduka uye kupisa polymer akagadzirwa nekukurumidza prototyping mashandiro anogona kuunganidzwa kuti iite kudyara uye kuisa mari. Mumwe muenzaniso wekutaura kushandisa 3DP kugadzira ganda re ceramic uye shandisa iro kuita mashandiro ekukanda magoko. Kunyangwe majekiseni majekiseni nekuisa mold anogona kugadzirwa nekukurumidza prototyping uye munhu anogona kuchengetedza mavhiki mazhinji kana mwedzi yekuumbwa ichiita yekutungamirira nguva. Nekungoongorora faira reCAD rechikamu chinodiwa, tinogona kugadzira chishandiso geometry tichishandisa software. Heano mamwe e edu akakurumbira ekukurumidza tooling nzira:

 

• RTV (Room-Temperature Vulcanizing) MOLDING / URETHANE CASTING : Kushandisa kukurumidza prototyping kunogona kushandiswa kugadzira pateni yechikamu chinodiwa. Zvadaro patani iyi inoputirwa neajenti yekuparadzanisa uye mvura RTV rabha inodururwa pamusoro pepateni kuti ibudise mold halves. Tevere, idzi mold halves dzinoshandiswa jekiseni mold liquid urethanes. Hupenyu hwehupfu hupfupi, kungofanana ne1 kana 30 mitsetse asi inokwana kugadzirwa kwebatch diki.

 

• ACES (Acetal Clear Epoxy Solid) INJECTION MOLDING : Tichishandisa nzira dzekukurumidza dzeprototyping dzakadai sesterolithography, tinogadzira majekiseni molds. Aya molds makungu ane magumo akavhurika kubvumira kuzadza nezvinhu zvakaita se epoxy, aluminium-yakazadzwa epoxy kana simbi. Zvakare hupenyu hweforoma hunogumira kumakumi kana kuti mazana emazana ezvikamu.

 

• PRAYED METAL TOOLING PROCESS: Isu tinoshandisa nekukurumidza prototyping uye tinogadzira pateni. Isu tinopfapfaidza zinc-aluminium alloy pamuenzaniso wepamusoro uye tinoipfekedza. Iyo pateni ine simbi yekupotera inozoiswa mukati meflask uye inoputirwa ne epoxy kana aluminium-yakazadzwa epoxy. Chekupedzisira, inobviswa uye nekugadzira maviri mold halves tinowana yakazara mold yekuumba jekiseni. Zviumbwa izvi zvine hupenyu hwakareba, mune zvimwe zviitiko zvinoenderana nechinhu uye tembiricha zvinogona kuburitsa zvikamu muzviuru.

 

• KEELTOOL PROCESS: Iyi tekinoroji inogona kugadzira mold ne100,000 kusvika gumi Mamirioni kutenderera hupenyu. Tichishandisa kukurumidza prototyping isu tinogadzira RTV mold. Iyo mold inozozadzwa nemusanganiswa unosanganisira A6 chishandiso simbi poda, tungsten carbide, polymer binder uye rega kurapa. Iri mold rinobva rapiswa kuti polima ripiswe uye hupfu hwesimbi husanganise. Nhanho inotevera ndeyekupinza kwemhangura kuti ibudise mold yekupedzisira. Kana zvichidikanwa, maoparesheni echipiri senge machining uye polishing anogona kuitwa pane mold kuitira zvirinani dimensional kurongeka.