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Value Added Manufacturing

Tiyeni tiwonjezere phindu pazopanga zanu pozipanga "LEAN"

Mtengo Wowonjezera Kupanga

Value-added ndi mawu azachuma osonyeza kusiyana pakati pa mtengo wa katundu ndi mtengo wa zipangizo, katundu ndi ntchito zomwe zimagwiritsidwa ntchito pozipanga. Pakupanga kwamtengo wapatali, munthu akufuna kukweza mtengo wazinthu zopangidwa mochulukira pa dola iliyonse yowonjezera yomwe imagwiritsidwa ntchito pazinthu, katundu ndi ntchito. Izi zikunenedwa, kupanga kowonjezera kwamtengo wapatali ndi njira yabwino kokha nthawi zina pamene wogula kapena kasitomala ali wokonzeka kuyamikira mtengo wowonjezera kwa mankhwala. Ntchito imawonjezedwa ngati zinthu zitatu zakwaniritsidwa:

  1. Wogula ayenera kukhala wokhoza komanso wokonzeka kulipira ntchitoyo

  2. Ntchitoyi iyenera kusintha malonda, ndikupangitsa kuti ikhale pafupi ndi mapeto omwe kasitomala akufuna kugula ndikulipira

  3. Ntchitoyo iyenera kukhala dome pomwe koyamba

 

Zochita zoonjezera phindu mwina

  1. Onjezani mwachindunji mtengo womaliza kapena

  2. Mwachindunji kukhutitsa kasitomala

 

Zochita zosawonjezera mtengo sizisintha mawonekedwe, zoyenera kapena ntchito ya gawolo ndipo ndizochitika zomwe kasitomala sakufuna kulipira. Zochita zoonjezera zamtengo wapatali kumbali ina, sinthani mawonekedwe, zoyenera, kapena ntchito ya gawolo ndipo kasitomala ali wokonzeka kulipira. Chilichonse chomwe timachita chimawonjezera mtengo kapena sichimawonjezera mtengo kuzinthu zomwe timagulitsa. Ndani amasankha ngati mtengo ukuwonjezedwa kapena ayi? Wogula amatero. Chilichonse kapena aliyense amene sawonjezera phindu ndi kuwononga.

Mfundo zopangira zowonda zimagawa zinyalala m'magulu asanu ndi awiri.

  1. Nthawi zodikirira (zopanda ntchito).

  2. Kuyenda mochulukira (mayendedwe)

  3. Kusamalira (kusuntha zinthu)

  4. Kuchuluka kapena kosathandiza

  5. Kugwiritsa ntchito mopitirira muyeso

  6. Kuchulukitsa

  7. Zolakwika

 

Kuonjezera apo, poganizira za mtengo wowonjezera poyerekeza ndi ntchito zomwe sizinawonjezedwe, tifunika kuphatikizira gulu la ntchito zomwe zikufunika ku mbali yosawonjezera mtengo. Tiyeni tione chilichonse mwa izi, kuyambira ndi ntchito zofunika. Zofunikira ndi zomwe ziyenera kuchitidwa, koma sizimawonjezera phindu kwa makasitomala amkati kapena akunja. Ntchito zomwe zimafunikira kwambiri ndizomwe zimafunidwa ndi malamulo aboma ndi malamulo. Ngakhale ntchito zina zofunika zimawonjezera phindu, nthawi zambiri zimakhala ntchito zomwe ziyenera kuchitidwa popanda kuwonjezera phindu. Komabe, izi sizikutanthauza kuti sangathe kukonzedwa bwino, kuthetsa zinyalala, kuchepetsa ndalama za "zosafunika" zomwe zimafunikira.

 

Nthawi Yodikira

Ichi ndi chimodzi mwazowonongeka kwambiri. Mwachitsanzo, ngati woyendetsa makina akupha nthawi akudikirira kuti gulu lotsatira la zigawo lifike, pali zowonongeka zomwe zingathe kuthetsedwa mwa kukonza bwino. Komabe, si nthawi yonse yodikira imene imawononga nthawi. Kuti ndikupatseni chitsanzo, taganizirani kuti ntchito ya wogwira ntchito ndi kutsitsa midadada ikuluikulu pa pallet ndikuyiyika pamakina omaliza. Adzatsitsa mwachangu momwe angathere kuti forklift yokhala ndi phallet igwire ntchito zina, ndiyeno amadikirira mphindi zingapo kuti phale lotsatira lifike. Nthaŵi yodikira imeneyi singowononga nthaŵi kwenikweni, chifukwa “nthaŵi yodikira” imeneyi ingakhale nthaŵi yopumula yofunika kwambiri imene wogwira ntchitoyo afunikira kupitiriza kugwira ntchitoyo bwino lomwe. Komabe, mu chitsanzo ichi, pali mipata yambiri yowonjezeramo kuchotsa zinyalala. Mwachitsanzo, n'chifukwa chiyani munthu amafunika kusuntha zolemera zazikulu? Pakhoza kukhala njira yabwinoko yochitira izi pogwiritsa ntchito makina. Izi ziyenera kuyang'aniridwa. Nthawi yodikirira ndi nthawi yopanda ntchito pomwe munthu yemwe atha kuchitapo kanthu sakuchita chilichonse. Kuchotsa kapena kuchepetsa nthawi yopanda ntchito ndikuchotsa zinyalala ndikuwongolera ntchito zomwe zimawonjezera phindu.

 

Kuyenda Kwambiri

Mawu oti "kuyenda mopitilira muyeso" amatanthauza kuyenda kosafunikira komanso mopitilira muyeso kwa zida, zida, ndi zida. Mwachitsanzo, n'chifukwa chiyani forklift ikubweretsa matabwa kuchokera kumalo ena kupita kumalo ena? Tiyerekeze kuti matabwa amadulidwa kukhala midadada pocheka, kenako amasamutsidwira kumalo osungiramo katundu kuti asungidwe, kenako amasamutsidwa pamapallet kupita komwe wogwira ntchito amanyamula matabwa mu makina omaliza. Pokhala ndi makina otsiriza pafupi ndi ntchito yocheka macheka owonjezera kuyenda akhoza kuthetsedwa. Kenako nkhuniyo imatha kudulidwa kukula kwake ndipo nthawi yomweyo imaperekedwa ku makina omaliza. Izi zidzathetsa kufunika kozilowetsa ndi kutuluka m'nyumba yosungiramo katundu. Kuyenda kopitilira muyeso (zinyalala zonyamula) za nkhuni zitha kuthetsedwa.

 

Kusamalira Kwambiri

Kugwira mochulukira kumatanthawuza zochita zosafunikira komanso mopambanitsa za ogwira ntchito komanso kusagwira kosafunika kwa zinthu, makina ndi zida. Mu chitsanzo chathu pamwambapa, nchifukwa chiyani wogwira ntchito ayenera kusuntha matabwa kuchokera pampando kupita ku hopper ya makina omalizirira? Kodi sizingakhale bwino ngati matabwa a matabwa atuluka mu makina ocheka ndikupita mwachindunji mu makina omaliza? Mitanda yamatabwayo sukanafunikanso kusamaliridwa ndi wantchito, kuchotsa zinyalalazo.

 

Zowonjezera Zowonjezera

Inventory imawononga ndalama zosungirako komanso misonkho pazinthuzo. Zogulitsa zimakhala ndi moyo wa alumali. Inventory imabweretsa zoopsa monga zinthu zowonongeka pamashelefu, zinthu zakale komanso zosatha. Kuchulukirachulukira kumawonjezeranso ndalama zogwirira ntchito popeza zinthu zimafunika kutumizidwa ndi kuzichotsa, ndipo maola amunthu ayenera kugwiritsidwa ntchito kuwerengera zinthuzo pafupipafupi, makamaka pazamisonkho. Zinthu zochepa chabe, zofunika kwambiri ziyenera kusungidwa. Kwenikweni, kuwerengera mochulukira ndikungowononga. Kubwereranso ku chitsanzo chathu cha matabwa, mu sabata ntchito yocheka imatha kupanga matabwa okwanira kuti makina omaliza aperekedwe kwa mwezi umodzi. Popeza ntchito yocheka imadula zinthu zina zingapo, imapanga matabwa kwa sabata, ndi midadada imasungidwa m'nyumba yosungiramo katundu mpaka ikadzafunika kumapeto kwa mweziwo. Imachita chimodzimodzi kwa zinthu zina zitatu. Chifukwa chake opanga amafunikira nyumba zosungiramo zinthu zinayi, iliyonse yomwe imatha kusunga mwezi umodzi wazinthu zofunika kupanga. Ngati ntchito yodula imatenga tsiku limodzi pa chinthu chilichonse, tsiku lililonse limapanga zinthu zokwanira kwa masiku anayi ogwiritsira ntchito pomaliza ntchito iliyonse. Zotsatira zake, nyumba yosungiramo katundu iliyonse imangofunika kusunga zinthu zamtengo wapatali kwa masiku anayi m'malo mwa milungu inayi. Ndalama zosungiramo zinthu pamodzi ndi zoopsa zomwe zimagwirizanitsidwa nazo zangodulidwa ndi 75% chifukwa chochotsa zinthu zambiri. Zachidziwikire kuti zinthu zitha kukhala zovuta kwambiri ngati magawo ndi zinthu ziyenera kutumizidwa kuchokera kumadera akutali. Ndiye munthu ayenera kuganiziranso mtengo wotumizira ndi mayendedwe kuti awerengere mtengo wonse ndikupeza kuchuluka kwa zinthu zomwe zili zoyenera.

 

Kugwiritsa ntchito mopitirira muyeso

Kukonza mopitirira muyeso kumatanthauza kuti ntchito yochuluka ikuyikidwa mu chinthu kapena ntchito kuposa momwe kasitomala womaliza amafunikira. Muchitsanzo chathu chamtengo wamatabwa, ngati njira yomaliza ikuphatikizapo kugwiritsa ntchito malaya khumi a utoto wa epoxy ndi mchenga ndi kupukuta pakati pa sitepe iliyonse, koma kasitomala amangofuna kuti midadada yomalizidwa ikhale yakuda, wopanga waika ntchito yochuluka kwambiri pomaliza._cc781905 -5cde-3194-bb3b-136bad5cf58d_ Mwanjira ina, ntchito yowonjezera ndi utoto wa epoxy ukuwonongeka.

 

Kuchulukitsa

Kuchulukitsa kumatanthauza kupanga zinthu zambiri kuposa zomwe zimafunikira nthawi yomweyo. Ngati matabwa ambiri akupangidwa kuposa omwe akugulitsidwa, adzachulukabe m'nyumba yosungiramo katundu. Izi zitha kukhala zomveka ngati matabwa ambiri amagulitsidwa masabata anayi Khrisimasi isanachitike ndipo zoperekera ziyenera kumangidwa isanafike nyengo ya tchuthi. Komabe, nthawi zambiri, kupanga mopitirira muyeso kumabweretsa kuchuluka kwa zinthu komanso kuwononga.

 

Zolakwika

Zinthu zomwe zidawonongeka ziyenera kukonzedwanso kapena kutayidwa. Ntchito zolakwika ziyenera kuthetsedwa. Kuchita zinthu moyenera nthawi yoyamba ndikofunikira kuti muchotse zinyalala. Ngakhale kuchotsa zolakwika zonse kungakhale kosatheka kwa opanga ambiri, pali njira zowonda zomwe zimathandiza kuthetsa zolakwika. Njira zimenezi mosalunjika zimathetsanso kufunika koyang'anira zolakwika, zomwe zimapangitsa kuti pakhale ndalama zambiri.

 

AGS-Engineering ili ndi ukatswiri wonse ndi zida zauinjiniya zomwe zingakuthandizeni kukwaniritsa malo enieni a "Value Added Manufacturing". Lumikizanani nafe kuti mudziwe momwe tingagwirire nawo ntchito kuti muwonjezere phindu ku bizinesi yanu.

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